Fiber-To-The-Home Cable Manufacturing Line – Advanced Production System

Did you know that up-to-date fiber optic wire networks can operate at velocities of up to 190 m per minute? This astonishing productivity stems from sophisticated production methods engineered for high-speed manufacturing.

These configurations are built to process multiple cabling forms, such as connection cables and tight buffered cables. The streamlined form factor, often under 26 m, renders them perfect for contemporary plants.

Seamless coupling with intelligent production networks guarantees seamless functioning. Via MES/ERP connectivity, these compact fiber unit production lines provide peerless accuracy and productivity. This makes them a top choice for businesses aiming to stay ahead in the telecommunication sector.

Introduction to FTTH Cable Production Line

Productive production systems are crucial for meeting the growing need for steadfast connections. These systems aim to manufacture premium light-transmitting wires that energize modern networks. By leveraging modern innovations, they guarantee exactness and rapidity in each phase of the production.

What is an FTTH Cable Production Line?

An FTTH production line is an integrated system for manufacturing home fiber drop cables. They include naked fibers reinforced with iron or FRP materials, encased in safeguard coverings. Consequently, it forms a robust and effective system for rapid broadband links.

It works with diverse materials, including PVC, LSZH, and PE plastics. Such adaptability guarantees it accommodates varied market demands. Moreover, the quad-head fiber payout mechanism delivers accurate strain regulation, ensuring stability within ±0.05N.

Reasons to Select Our Cutting-edge Production System

Our equipment stands out for its accuracy and performance. Below are the advantages:

• Accommodates diverse cable formats like 2.0×3.0mm and 2.0×5.0mm drop cables
• Supports LSZH, PVC, and PE sheath materials for versatile applications
• Features a 4-head fiber pay-off system with tension control ranging from 0.4N to 1.5N
• Delivers a production capacity of up to 9km/h for 2.0×3.0mm cables

With these features, our machine ensures smooth operations and high-quality output. It’s the ideal solution for businesses aiming to stay ahead in the fiber optic industry.

Highlights of Our FTTH Manufacturing System

State-of-the-art fabrication lines are reshaping the process by which optical fibers are manufactured. Our cutting-edge machinery combines exactness, performance, and modern advancements to yield superior outputs. The following outlines the remarkable components that position our system at the forefront.

Accurate Extruder Coupled with an Adaptable Head

At the heart of our system is a dedicated 50mm extruder engineered for exact substance allocation. It guarantees steady standards throughout each cable produced. The free adjustment head allows for seamless customization, suiting assorted compounds like PVC, LSZH, and PE polymers.

Equipped with OMRON heat management, the system maintains an accuracy of ±1°C. Such meticulous control maximizes efficiency and minimizes material loss, rendering it an economical choice for production.

Automated Fiber Dispensing with Strain Management

This powered fiber dispensing mechanism is designed to sustain a tension range of 0.4N to 1.2N. This ensures smooth fiber handling and minimizes the risk of damage during production. The dual-wheel capstan system, with diameters of 640mm and 400mm, further enhances stability and control.

This aspect is especially advantageous in fabricating premium fiber wires, since it preserves even tension along every step.

Automated Take-Up and Line-Receiving System

Our dual-shaft take-up system supports reels ranging from PN400 to PN630, providing adaptability for assorted manufacturing requirements. The automated line-receiving feature eliminates the need for manual rewinding, thereby cutting processing time and minimizing workforce expense.

Furthermore, an X-type laser-based diameter measuring tool ensures immediate quality verification, guaranteeing that all cables conform to exacting criteria, delivering reliable and durable products.

Cutting-edge Innovations Driving Our Manufacturing

Trailblazing technology is transforming the fabrication of optical fibers. These setups are crafted for accuracy, dependability, and high performance, guaranteeing superior outputs in every production run. Outlined below are the breakthrough characteristics that distinguish our apparatus.

Global-Standard Industrial Computerized Control Module

The backbone of our system is the FiberCAN PLC integrated with an industrial computer terminal. This technology ensures seamless operations and real-time monitoring. It permits meticulous modifications, which improve the standard of every optical fiber made.

Operating at a mere 35KW/h under standard conditions, it offers low energy consumption. This conserves energy costs without compromising on output quality. With a 9m spool accumulator, production remains constant, reducing idle time and enhancing performance.

Outstanding Durability and Dependability Using Renowned Parts

Our system incorporates premium components from renowned brands like OMRON controllers and international motors picked for their strength and exactness, which secure enduring performance.

Incorporating reinforced steel wires with cutting-edge Fiber cable sheathing line handling processes enhances rigidity and steadiness, ensuring that every optical cable meets industry standards for quality and performance.

Integration with MES and ERP Systems

Our equipment integrates seamlessly with MES and ERP systems, enabling real-time production tracking. Such integration secures openness and streamlined functionality during production.

Companies are enabled to track performance data, refine processes, and minimize resource loss, which makes it the optimal selection for contemporary production environments.

Feature	Benefit
FiberCAN PLC Setup	Precise adjustments and real-time monitoring
35KW/h Power Consumption	Low-cost energy performance
9-meter Reel Accumulator	Seamless operation
OMRON Controllers	Durability and precision
ERP System Compatibility	Live process supervision

Uses of the FTTH Manufacturing System

Advanced production setups are transforming the way we create reliable fiber optic solutions. They are engineered to fulfill varied commercial requirements, offering flexibility and precision in every application. The following outlines the primary applications of this state-of-the-art system.

Producing FTTH Drop Cables

This production line is outstanding at creating drop cables vital for rapid internet connectivity. It handles reinforcement wires ranging from ø0.4 to ø1.0, ensuring durability and strength. A core shaft opening of ø56 facilitates flawless compatibility with PN400 dispensing reels.

Notable attributes are:

• FRP and small steel wire pay-off for added reinforcement
• Portable die backing for rapid setup modifications
• Compatibility with both indoor and outdoor specifications

Producing Both Tight Buffered and Loose Tube Cables

The system is also ideal for producing tight buffered and loose tube cables. Boasting a minimal attenuation of only 0.02dB/km, these cables perform remarkably well. Their careful stranding guarantees exact assembly, and processing ø1.2mm steel wires further enhances durability.

Customizable Solutions for Various Cable Types

Adaptability is a defining feature of our production line. It is compatible with an array of materials and setups, thus fitting multiple applications. Regardless of the cable’s intended environment, our system produces stable, high-quality results. Such flexibility permits meeting particular demands while maintaining superior output.

Key Gains from Our FTTH Production Line

Investing in advanced manufacturing systems offers considerable gains to enterprises focused on fiber technology. They are engineered for operational efficiency, cost reduction, and superior product output. The following highlights the primary advantages that position our system as the preferred option among manufacturers.

Boosted Performance and Output

Our machinery operates at high velocity, reaching 7-9km/h outputs as per Sheathing line cable size, enabling companies to satisfy rising requirements while preserving excellence. Additionally, automated spool handling diminishes labor effort, enhancing time efficiency and resource use.

Cost-Effective Fiber Optic Installation

With optimized energy consumption of 35KW/h, our equipment reduces operational costs. An ergonomically constructed system with a 1000mm work station height improves operator ease and output.

Polished and Dependable Cable Exteriors

Exact molding delivers a sleek and consistent exterior on all fiber products, which keeps loss under ≤0.02dB/km, ensuring optimal functionality. Steel supports fortify the cables, rendering them robust for multiple uses.

Aspect	Benefit
Rapid Throughput	High productivity
35KW/h Energy Consumption	Lower energy costs
Negligible Attenuation	Superior performance
Optimal Operator Work Level	Ergonomic design

Final Thoughts

State-of-the-art fiber production technologies are redefining industry benchmarks. Due to meticulous engineering and seamless system integration, these machines provide extraordinary consistency and output. Achieving speeds of up to 190 m/min, they secure substantial ROI for enterprises.

They are complemented by expert technical assistance and tailored configuration choices to suit your requirements. Whether increasing capacity or improving product integrity, our technology ensures you maintain a competitive edge.

Ready to transform your manufacturing process? Get in touch to learn about bespoke solutions designed for you. Experience the future of fiber optic technology with our industry-leading systems.